Acute Area
The area of the windshield directly in front of the driver's
eyes, beginning just above the steering wheel. It measures
approximately 8 1/2 inches high by 11 inches wide. This area is
used as the standard for the driver's critical vision area by
most auto glass shops and insurance companies in North America.
Adhesion
The clinging or sticking together of two surfaces. The ability
of an adhesive to stick to a surface.
Adhesive Failure
Adhesive failure indicated by the material's failing (pulling
loose) at the surface of the substrate. Similar to "scotch" tape
peeling off a plastic substrate.
Adhesive
Any substance that is capable of bonding other substances
together by surface attachment. In an auto glass replacement
context, it is a high-strength polyurethane material unless
otherwise specified.
Aerodynamics
The branch of physics that deals with the motion of a solid body
through air and other gases.
Aging
The progressive change in the chemical and physical properties
of a sealant or adhesive over time.
Airbag
A passive restraint system that uses an explosive device to
inflate a bag at a high rate of speed. The bag inflates with a
gas and then quickly deflates when a vehicle occupant is thrown
into it. It is mounted in the steering wheel on the driver's
side of the vehicle and in the dashboard on the passenger's
side. There are also airbags installed for side impact
collisions. Some passenger-side airbags use the windshield to
position the deploying bag.
Air Side
The upper surface of the glass, also referred to as the score
side.
Annealing
The controlled process of cooling glass after manufacturing to
strengthen glass and make it less brittle.
Anneal
The controlled process for making glass stronger and less
brittle in which the glass is heated and then cooled.
A-Pillar/Post
The forward or windshield pillars on a car that support the
windshield and the front portion of the roof.
Antenna Glass
In some late-model vehicles the radio antenna is incorporated
into the windshield or the back-lite (rear window).
Anti-Lacerative Glass
Glass that has a resilient layer (PVB) added to the inner
surface. It prevents passengers from coming into contact with
broken glass edges on the inner surface in the event of a
collision.
ARG/AGR
An abbreviation of the after market auto glass industry.
Automotive Replacement Glass/After market Glass Replacement.
Auto Glass Repair
The act of repairing a break in a windshield or other laminated
auto glass part, rather than replacing it. Auto glass repair is
a permanent process that removes the air from the break and
fills it with a curable, optically matched resin. Same as
windshield repair.
Back-Lite
Passenger car rear window made of tempered or laminated glass.
Vehicles with convertible tops have windows made of plastic or
tempered.Bead
A sealant or adhesive compound after application in a joint,
irrespective of the method of application, such as a urethane
bead applied to a pinchweld. A bead looks like a ribbon of
adhesive rather than a round drop of adhesive.
Belt Molding
A rubber molding between the inner and outer panels of a vehicle
door through which the door glass is raised and lowered.
Bite
Amount of adhesive overlap between the pinchweld and windshield.
Block (setting)
A small piece of neoprene or other suitable material used to
position glass in the frame.
B-Pillar/Post
The side or door posts connect the sills and the roof, providing
the car's roof support. On a true hardtop designed car-a term
derived from hardtop convertible-these pillars are missing,
leaving uninterrupted glass along the sides of the car.
Bullet-Resistant Glass
Glass that consists of multiple layers of laminated glass. It is
designed to resist penetration from medium to super-power small
arms and high-power rifles.
Bull's Eye
Impact damage to laminated glass that is marked by a clean,
separated cone in the outer layer of the glass.
Butyl
An adhesive used in earlier model vehicles for glass retention.
It is a petroleum product that requires no curing or hardening.
Butyl is available in rolls of approximately 15 feet.
Butyl Rubber
A copolymer of isobutene and isoprene. As a sealant, it has low
recovery and slow cure, but good tensile strength and
elongation.
Caulk (noun)
A sealant with a relatively low movement capability.
Caulk (verb)
To fill the joints with a sealant.
Caulking
A resilient mastic compound often having a silicone, bituminous,
or rubber base; used to seal cracks, fill joints, prevent
leakage, and/or provide waterproofing used in the replacement of
commercial or residential glass.
Chemical Cure
Curing by chemical reaction. This usually involves the
cross-linking of a polymer.
China Markers
A wax marker used to mark glass.
Chip
Impact damage to laminated glass that does not penetrate the
outer lite. Although glass is missing from the impact point,
there is no trapped air in the damage.
Close-Cut Or Partial-Cut Installation
An installation method that leaves most of the existing adhesive
bead/bed adhered to the metal frame and adds a small fresh bead
of adhesive into which to set the glass. Some vehicle
manufacturers do not recommend this procedure.
Coated Glass
Glass with a chemical film applied to one surface. The film can
provide such enhanced performance characteristics as privacy,
solar or mirror effects.
Cohesion
The ability of a sealant or adhesive to hold itself together.
The internal strength of an adhesive or sealant.
Cohesive Failure
Adhesive failure indicated by cured material on both substrate
surfaces. The material itself failed (the body of the adhesive
or sealant pulled apart).
Combination Break
A break in a windshield involving more than two types of breaks.
Compatibility
Refers to the reaction a sealant has on another sealant or on
another material.
Compression
Pressure exerted on a sealant in a joint.
Compress
The act of pressing together or to force into a smaller space.
Contaminant
A substance, liquid or solid, which is present in a break.
Contaminants must be removed from a break before a repair can
begin.
Coolant
A liquid used to cool and lubricate glass while it is being cut
or ground with a tool to prevent hot spots or fracturing of the
glass.
Corrosion
The chemical reaction of air, moisture, or corrosive materials
on a surface; also called oxidation. The process of wearing away
the surface of a solid.
Crack
An extended crack in a windshield from both sides of an impact
point. There are several different kinds of cracks: Short crack:
A crack on the windshield of 6 inches (15.24 cm) or less. Long
crack: A crack on the windshield of more than 6 inches (15.24
cm). Edge crack: Any crack on the windshield that extends to an
edge. Floating crack: Any crack on the windshield that does not
extend to an edge. Stress crack: Any crack extending from an
edge without an impact point.
Cure Time
The time required for a chemical or material to dry or set at a
given temperature and humidity. Cure time varies with the type
of material used and the thickness of the application.
Curing Agent
A chemical which is added to effect a cure in a polymer.
Curing
A process of drying and hardening over a given period.
Dam
A product having several purposes: 1. A dam positions the glass
in the opening while the adhesive cures. 2. A dam holds the
liquid adhesive and prevents it from flowing into the interior
of the vehicle. 3. A dam provides an esthetically pleasing
site-line. 4. A dam acts as a sound barrier.
Damage
Same as break and crack.
Dauber
A disposable cotton applicator for applying primers and preps to
the metal and glass bonding surfaces.
Delamination
The failure of the bond between layers, as when windshield glass
separates from the laminate, or when paint peels from the
substrate beneath it.
Ding
A term often used by the public to refer to stone damage to a
windshield.
Double Seal Units
Insulating glass with two separate seals used to form the seal
of the glass.
Drop-Jaw Glass Pliers
Pliers used for breaking glass. They have a flat upper jaw and
humped lower jaw.
Dry Glazing
A method of securing glass in a frame by use of a dry,
preformed, resilient gasket.
Durometer
A blunt probe used to penetrate sealants that measures the shore
hardness from 0 to 100.
Edge Crack
Any crack on the windshield that extends to an edge. See also:
Crack.
Elasticity
The ability of a material to return to its original shape after
it has been stretched.
Elongation
Is the stretchability or flexibility of cured urethane. Urethane
must have the right flexibility to absorb body flex and the
stiffness to support glass.
Emery
A granular mineral substance used for grinding and polishing
glass.
Encapsulated glass
A type of auto glass fabrication. Pre-assembled parts that
contain hardware: moldings, fasteners, clips, or gaskets. Glass
with a decorative molding around all or part of the perimeter.
The encapsulation can also act as a channel guide. The molding
(encapsulation) is actually part of the glass and can be removed
only by cutting it off the glass.
Extrusion Failure
The failure which occurs when a sealant is forced too far out of
the joint.
Fast Cure Urethane
A faster hardening adhesive. The term "fast" is relative to the
surrounding temperature and humidity. Curing time is faster than
for normal adhesives.
Fatigue Failure
The failure of a material due to rapid cyclic deformation.
Federal Motor Vehicle Safety Standards (FMVSS)
A series of standards required of the automobile manufacturers
by the U.S. Government. All new vehicle models must meet these
standards before they are allowed to be sold in the United
States.
Filler Strip
A strip inserted into a rubber gasket after the glass is
installed, forcing the gasket against the glass to form a seal
and improve the grip. It is sometimes called locking a bead or
spline.
Filler
Finely ground material added to a sealant or adhesive to change
or improve certain properties.
Flexing
A method of gaining access to a tight break by flexing the glass
back and forth, either with a tool or by hand.
Floating Crack
Any crack on the windshield that does not extend to an edge. See
also: Crack.
Flowering
A flower petal effect around the outer edge of a repair. This is
caused by the laminate detaching from the outer layer of glass.
Frit
The painted band around the perimeter of auto glass parts.
Protects the urethane bead from UV degeneration.
Full Strip Installation
An installation method whereby the technician removes the
existing bed/bead of adhesive from the vehicle frame.
Approximately 1-2 mm of old adhesive remains. The technician
applies new/fresh adhesive on top, then sets the glass into the
fresh adhesive.
Gasket
A seal, usually of rubber, that holds a piece of auto glass to
the vehicle body. There are various sizes and shapes of glass
part gaskets, depending on vehicle design.
Green Strength
A term used by some adhesive manufacturers to describe initial
strength of an adhesive.
Gun-Grade (gunnable sealant)
Sealant that can be applied with a manual caulking gun.
Half Moon
Damage to a windshield that has a half-circle separation around
the impact point. It is similar to a bull's eye.
Hand Seamer
A hand tool used to seam the edge of glass and plastic.
Headliner
The fabric which lines the roof of a vehicle's passenger
compartment.
Heat Strengthened Glass
Similar to tempered glass, it is made by heating annealed glass,
then cooing it more slowly than tempered glass.
Heated Urethane
A type of adhesive that is heated to a prescribed temperature
before application. The heat pre-cures the adhesive faster, so
the car can be released sooner.
High Modulus
High modulus is a rigidity requirement of cured adhesive. It
provides extra strength to resist torsional twisting.
Hot Melt Butyl
An insulating glass edge sealant used during manufacturing.
Impact
This is the most common break. It occurs when an object hits the
windshield.
Impact Resistance
The measurement by which it is determined how much impact is
required for breakage.
Impact Site
The actual location on the outside layer of glass, where it was
struck by an object (usually a stone). Typically a small piece
of glass is missing.
Lami
Another name for laminated glass (see laminated glass).
Laminate
Vinyl inner layer of laminated glass.
Laminated Glass
A type of safety glass that has a layer of plastic bonded
between layers of glass. Laminated glass is used mainly for
windshields.
Lap Joint
A joint in which the component parts overlap so that the sealant
or adhesive is placed into shear action.
Lap Shear Strength
The strength demonstrated by the diagonal pull of two substrates
until adhesive failure. The name comes from the lap joint
created by the test samples and the shear action used to pull
the samples apart.
Legs
Short cracks that emanate from a break.
Light Transmittance
The percentage of visible light able to pass through the glass.
Lite
A term for a pane or a finished piece of glass.
Load Distribution
The specific placement of a supported weight or mass in a given
area.
Long Crack
A crack on the windshield of more than 6 inches (15.24 cm). See
also: Crack.
Mobile Unit
A vehicle, usually a van or light truck, properly equipped with
repair, replacement and safety equipment and tools, driven to an
auto glass repair customer's home or place of business. Repairs
are made from the vehicle.
Modulus
The ratio of strength to stress.
Neoprene
A synthetic rubber having physical properties closely resembling
those of natural rubber but not requiring sulphur for
vulcanization. Extremely good weather resistance (both heat and
cold) with ultraviolet stability.
OEM
Abbreviation for "original equipment manufacturer."
One-Part Urethane
An adhesive used in auto glass replacement that has only one
component.
Opacifier
A material, either film or liquid, that is applied to the back
of a piece of glass to act as a light shield.
Open-Celled
As in "Open-celled foam." Foam extrusions can have the body
contain connecting open cells. This allows air to pass through
the foam to promote adhesive cure.
Open Time
The time interval between the application of an adhesive and
when it becomes no longer workable.
Passive Restraint System
A system of protection that requires no effort on the part of
the occupants of a vehicle, i.e., self-retracting seat belts,
airbags.
Personal Protective Equipment (PPE)
The safety gear worn by an auto glass repair technician. It
includes nitrile gloves, safety/U-V glasses, dust and mist mask
(dual strap), first aid kit, and any additional equipment
required by company policy.
PIB tape
Poly-Isobutylene Tape; used to form the primary seal of a dual
seal insulating glass unit.
Pinchweld
A type of metal weld joint. In the auto glass industry, the
pinchweld is the part of the vehicle frame where the glass
adheres.
Pit
The impact point from which, typically, a small piece of glass
is missing.
Plasticizer
A material which softens a sealant or adhesive by solvent
action.
Plate Glass
Flat glass whose surface has been ground and polished until it
is free of distortion. Most plate glass manufacturing ceased
when the float glass process was developed (see float glass).
Poly Vinyl Butyral
Vinyl inner layer of laminated glass.
Polymer
A compound consisting of long chain-like molecules. The building
units in the chain are monomers.
Polyvinyl Butyral (PVB)
A plastic film used in laminated glass.
Prep
A cleaner or a product that enhances an adhesive. A prep is
usually applied to the glass prior to the primer.
Pressure Sensitive Adhesive
Adhesive which retains tack after release of the solvent, so
that it can be bonded by simple hand pressure.
Primer
An undercoat or chemical applied to a surface to improve the
adhesion, durability, and appearance of a topcoat or the bond of
an adhesive. A product (chemical) used to prepare metal bonding
areas and ensure a strong bond between the glass part and the
adhesive.
Primerless Urethane
A type of urethane adhesive that requires no primer on the glass
surface. Metal primers may be necessary.
Pump Gun
A device used for pumping sealants and adhesives.
PVB
See "polyvinyl butyral".
Quarter Glass
Rear side windows in a vehicle.
Regulator
A manually or power-operated device which rolls a vehicle's
window up and down.
Resin
A solid organic material, generally not soluble in water, which
has little or no tendency to crystallize. Resin is optically
matched to auto glass, and is used to fill chips and cracks.
Reveal Molding
Chrome or plastic molding which fits over and covers the edges
of the windshield and back glass.
Roll Bar
A hoop of tubular steel installed behind the driver, extending
above the head and across the car. It helps protect the driver
from injury if the car rolls over.
Roll Cage
A tubular steel structure incorporating a roll bar plus
additional bars along the doors, windshield header, roof rails,
etc., built into some racing cars to help protect the driver if
the car rolls over, is impacted by another car or crashes.
Safety Glass
A general term used for either laminated or tempered glass. Only
glass which has been laminated, however, can specifically be
called laminated safety glass.
Score
The term used to describe a "cut" on the surface of a glass or
mirror with a glass cutter.
Sealant
Any material used to seal joints or openings against the
intrusion or passage of any foreign substance, such as water,
gases, air or dirt.
Sealer
A surface coating generally applied to fill cracks, pores or
voids in a surface.
Setting Block
A small piece of neoprene or other suitable material that
positions the glass in the frame or opening. An automotive part
on which the glass rests in place.
Shaded Glass
Laminated glass in which a dark color has been added to the top
section of the inner vinyl layer to improve driver visibility in
glare. The color typically becomes lighter as the tint travels
down the glass.
Short Crack
A crack on the windshield of 6 inches (15.24 cm) or less.
Side and Back Glass
In the 1950s, tempered glass became mandatory on the side and
rear windows of cars. (This glass is often referred to as lite.)
Tempered glass is also considered safety glass. Upon impact it
crumbles into rounded glass pebbles, instead of shattering into
large dangerous pieces. Windshield glass is laminated. It can be
repaired, but side and back glass must be replaced. Although
tempered glass is harder to break than laminated glass, there is
a good reason laminated glass windshields are mandatory in the
United States. Tempered glass could explode in your face while
you're driving. However, in the event that your car rolls over
after an accident and you are trapped, tempered glass is much
easier to cut through. That is why side and back glass use
tempered glass.
Side-Lite
Passenger car side windows. As with all back and body glass, it
is tempered glass, unlike the windshield, which is laminated.
Skinned Over
A very thin layer of semi-cured adhesive on the surface of
curing adhesive.
Star Break
Damage to a windshield marked by various-sized cracks radiating
from the central impact point.
Stone Chip
A chip on the outer layer of a laminated windshield. Typical
stone chips are star breaks, bullseyes or combination chips.
Straight-Jaw Glass Pliers
Glass pliers that have identical upper and lower jaws.
Stress Cracks
Cracks resulting from unusual forces acting on the glass body.
Tempered Glass
A strong, break-resistant type of safety glass that, if broken,
shatters into small granular pieces.
Tinted Glass
Glass to which a small amount of color has been added
consistently throughout the glass. Batch tinting reduces glare
and absorbs heat.
Twist
A crack which occurs when the windshield is twisted, either by
flexing in the vehicle frame or because of improper mounting. It
can be helped along if the windshield has a nick in the edge.
Unibody Construction
A type of automobile construction. The strength of unibody
construction does not lie only in the structural frame but
rather in the strength of the whole.
Ultra violet (UV) Light
Part of the light spectrum. Ultra violet rays can cause chemical
changes in rubbery materials and polymers.
Urethane
Any of several strong polymer adhesives that are used to install
auto glass. Urethane adhesives are necessary to meet government
standards for windshield retention in most late-model passenger
vehicles.
Urethane Breakdown
Results when urethane is exposed to ultra-violet light. Urethane
breakdown appears as a chalky black powder on the surface of the
hardened adhesive.
Windshield
Before 1919, early windshields were made from hand-cut glass.
This was fine for protecting people from wind, but if any
objects came flying their way...well, it wasn't pretty. Then
Henry Ford introduced laminated glass, two layers of glass held
together by an inner layer of cellulose. This plastic layer
absorbs much of the shock upon impact and keeps occupants from
being ejected through the windshield. Laminated glass does not
shatter. In many instances, damage to laminated glass can be
repaired. All other car windows use tempered glass, which
shatters into tiny pieces upon impact. These windows cannot be
repaired, but must be replaced. Although tempered glass is
harder to break than laminated glass, there is a good reason
laminated glass windshields are mandatory in the United States.
Tempered glass could explode in your face while you're driving.
However, in the event that your car rolls over in an accident
and you are trapped, tempered glass is much easier to cut
through. That is why body and back glass use tempered glass.
Today, polyvinyl butyral (PVB), a high-strength vinyl, is used
in windshields instead of inferior cellulose. The glass is held
in place by urethane, the best adhesive for affixing
windshields. Until the 1970s, installers used butyl, and some
still do, but it has only a fraction of urethane's strength and
durability. By the 1980s, due to an energy crisis, manufacturers
started to build cars out of lighter materials. Much of the
car's structural integrity, which was formerly supplied by the
frame, was shifted to the shell, including the windshield. If
you have a cracked or dinged windshield, the structural
integrity of your vehicle is compromised.
Windshield Repair
The act of repairing a break in a windshield, or other laminated
auto glass part, rather than replacing it. Windshield repair is
a permanent process that removes the air from the break and
fills it with a curable, optically matched resin.
Wired Glass
Made by feeding a welded wire net of a particular design into
the molten glass just before it enters the roller.